5r55s overdrive sprag failure.
Customer: reverse and overdrive slip badly.
5r55s overdrive sprag failure TCI heavy-duty sprags are stronger than stock in both material and design. Bindups. 5r55n 5r55s 5r55w transmission overdrive planet kit 6-piece 28-tooth gear fits '02+ Rating Required Select Rating 1 star (worst) 2 stars 3 stars (average) 4 stars 5 stars (best) Jul 23, 2020 · That suggests something inside died. Oct 23, 2014 · 2005 Explorer - 5R55S - Overdrive Planet sprag bearing fail expatexplorer; November 25, 2017; Transmissions & Transfer Cases; Replies 1 Views 10,008. Only 20 left in stock - order soon. 0 SOHC', Build Date 01/10/96, EZ97, 152 KW, dark lapis metallic KN/M6681, KM: 3ooooo VIN: 1FMDU34E8VUA67356, Prins Autogas, AIRLIFT 59514, Bilstein shocks, Rims: Antera301 8,5 x 17" ET38, 255/60/17 Ford Explorer-board. Plastic side with brass top wide style cage. 4R44E 4R55E 5R55E 5R55N 5R55S 5R55W TRANSMISSION OVERDRIVE SPRAG BORG-WARNER FITS '97+ BORG-WARNER. 124 of 153. Diameter: 10" Lockup Compatible: TCI 577900 5R55S Overdrive Sprag 2005 Explorer Sport Trac PATREON: https://www. https://www. TCI 577900 5R55S Overdrive Sprag. Sprags are a one-way clutch device used to transfer power through the transmission. And in applicatons where multiple sprag designs are available, TCI always selects the strongest ones for use in our transmissions. it suppose to have . I'm pretty 1983 - 2012 Ranger & B-Series - 4r55e 5r55e Ranger / Explorer Transmission Problems - CLICK HERE - I am making a sticky for the numerous people with transmission problems. Like most five- and six-speed automatic transmissions, it has a very low First gear, followed by a pretty Oct 25, 2024 · 5R55N - 5R55W - 5R55S Transmission Overdrive Sprag. com/watch?v=VgEB1mm Oct 14, 2011 · "The 5R55S is a physically compact unit having five forward speeds with an Overdrive. It does look ok but can see a few sprags look a out of shape Need help/opinions on 2004 explorer 5R55S transmission Sprag 5R55S. I have replaced separator plate gaskets . Jan 16, 2017 · This is more likely the overdrive sprag. description qty. Getting codes P0732, P0735 and P0775 4R44E 4R55E 5R55E 5R55N 5R55S 5R55W TRANSMISSION OVERDRIVE SPRAG AFTERMARKET FITS '97+ TRANSTAR. Add to Compare. Overdrive ring gear Roller bearing 5R55N uses a sprag assembly. And that the additional torque under low gear is causing the failure ! This time the Sprag has snapped. 020 to . It's not my first rebuild of a transmission but it is the first time for a 5R55E. 66k miles. This is what i see most common to happen when the cars come into the shop. This Overdrive Sprag Assembly for Ford 5R55S is built from superior material to handle higher-than-stock BORG WARNER (. This transmission banner box kit comes with the following rebuild parts: Full Transtec overhaul gasket set; All friction clutch plates; Internal fluid filter; Overdrive band Customer: i am rebuilding a 5r55s ford transmission. Brand: Phoenix Transmission Parts. It is a special clutch which slips in one direction, and wedges when Oct 16, 2022 · Price for repair after failure:$1,100-$1,400; Price for replacement:$2,900-$4,200; Availability of parts:Average; Common problems: Afraid of aggressive driving, pump issues, torque converter solenoids getting clogged, afraid of overheating. Fits 5R55N 1999-2003, 5R55S, 5R55W applications 2002-up. Thanks for watching. Bindups occur when one or more applying components (bands, clutches, one-way clutches) apply in the wrong gear. Year range: 2002-2010. If this solenoid isn’t working, the transmission will still have reverse: The sprag will hold and drive the geartrain (figure 4). When the coast clutch is applied it holds the same part that the overdrive sprag drives (overdrive planet). My son and I just compelted a rebuild of a 5R55E tranny in a '99 EB explorer with the 4. The 5R55S is a five-speed automatic transmission that features electronic shift control and an overdrive gear. Auto Trans Sprag Assemblies. 460" Wide Lugs) 97-Up (Plastic Cage) (W/Brass Washer On One Side) (Also Fits 5R55N/5R55S/5R55W) APPLICATIONS: EXPLORER 2002-2003 EXPLORER SPORT TRAC 2004-2007, LS 2002, MOUNTAINEER 2002-2011 MUSTANG 2005-2007, AVIATOR 2003-2005, XKR, XKR 100 2002 V8, THUNDERBIRD 2002, XK8 2002 V8, S TYPE 2002, THUNDERBIRD This Overdrive Sprag Assembly for Ford 5R55S is built from superior material to handle higher-than-stock horsepower. Get the transmission parts you need for any vehicle project. 11. Overdrive Band Intermediate Band Coast Clutch Forward Clutch Low/Reverse Low/Reverse Sprag Overdrive Sprag Direct Clutch Figure 2 AUTOMATIC TRANSMISSION SERVICE GROUP Technical Service Information 4 Mar 8, 2001 · And yes. U. TCI Automotive | #282571000. Description. $30. 00. Transmission model: 5R55S; Part type: Sprag $ 229. The band, overdrive and intermediate 5r55w, 5r55s 02-up: (borg warner brand heavy duty) (will fit a4ld, 4r44e, 4r55e, 5r55e, 5r55n ) image #022 Item #B46022 $40. November 25, 2017. XKR, XKR 100 2002 V8 4. Mar 7, 2020 · The sprag failure is a common failure for this transmission and so is broken bands and broken pumps, valve body issues and a few more too. DESCRIPTION The 5R55E is an electronically controlled 5-speed automatic transmission. This transmission features a 4 element torque converter with Torque Converter Clutch (TCC), 3 compound planetary gear sets, 3 clutch Oct 24, 2021 · A common failure with this transmission is the input sprag, its a part that allows the certain parts to spin one way and lock the other way. patreon. Oct 20, 2007 · Hi everyone, I tried searching and couldn't find much out there. In 1996, with the 4. 09 $ 30. 5R55S OVERDRIVE PLANET SET 38T SUN GEAR RING SPRAG TRANSMISSION PLANETARY OD. co. overdrive sprag and Oct 9, 2016 · The sprag is still the problem. And eventually would lose other gears also. Availability: Usually ships in 24 hours. It appears to be a overdrive / 5th gear noise/ vibration issue. i have . 110. Overdrive Ring Gear. Overdrive Band Intermediate Band Coast Clutch Forward Clutch Low/Reverse Low/Reverse Sprag Overdrive Sprag Direct Clutch Figure 2 AUTOMATIC TRANSMISSION SERVICE GROUP Technical Service Information 4 Jul 11, 2016 · 5R55W 5R55S Transmission OverDrive Sprag 1997 and Up . Overdrive Band Intermediate Band Coast Clutch Intermediate Clutch Forward Mar 13, 2025 · This washer broke in the overdrive planetary gear carrier in my transmission while I was replacing the overdrive sprag. Anyway, I had to extract and rebuild. I have an 06 auto with a Circle D stalled 5R55S and at times when I come to a somewhat quick stop, it seems the transmission drops into neutral. So that also indicates some type of hardware failure inside. researched and found overdrive sprag could be the issue. TCI 456005 10 Inch Drag Race Converter for 2005-2009 5R55S. SPRAG ** Manual "2" is 2nd gear starts and hold. I am doing the work . Could it still be faulty or could it be another issue? Everything I've researched only gives the od sprag as the issue Mechanic's Assistant: How old is your transmission Jun 20, 2015 · The sprag is a weak spot but I am not aware of any other component contributing to its failure, the bands fail more often in my opinion, they can just break anytime. The overdrive servo was new. . The only thing you can do to help prevent the sprag failure is to manually start off in low and shift up through the gears, this engages the coast clutch drum to help support the sprag. Below you will find brief information for Automatic Transmission 5R55 5R55S, Automatic Transmission 5R55 5R55W. In 2nd and 5th gears, the overdrive sun gear is held causing the pinion gears to rotate around the overdrive sun gear. jpat. Without the transmission in a car, the car cannot move. Have been told the sprag clutch failure would cause no reverse and drive. This is a high quality heavy duty replacement overdrive sprag for Ford 5R55 4R55 series of automatic transmissions. Oct 24, 2021 · A common failure with this transmission is the input sprag, its a part that allows the certain parts to spin one way and lock the other way. S. 09 May 23, 2013 · The input sprag has to hold for 1st and reverse, the reason why it engages in low and 2nd is because in those ranges the coast clutch is applied and that supports the sprag. how do i fix this Mechanic's Assistant: Okay, I'll connect you to the mechanic to go over that information regarding your Ford. Republic of the Marshall Islands. 3L and 3. Having the overdrive cancelled in 4th gear will apply the coast clutch also so that's why it can shift to 4th. Noise / rumble goes away above 75 mph. Transmission worked perfect for about 1000 miles and now no second and fifth. Nov 29, 2024 · New Overdrive Sprag Installed. 285" o. Featured the option of Ford's SelectShift, which allowed drivers to mimic shifting like a manual transmission without a clutch. There is little to no engagement in overdrive or reverse. I am replacing the Overdrive sprag. Nov 6, 2013 · Look real close at these parts for damage or scoring from the sprag, anything other than a smooth mirror finish will cause premature failure. $84. $49. 2005 Ford Explorer 4. The 5R55S, without the SelectShift feature, was applied in models of the Ford Mustang from 2005 until 2010 Dec 15, 2019 · In this video, I go over the two different overdrive sections for this transmission, they cannot be interchanged, if they are the transmission will not shift SPRAG ** Manual "2" is 2nd gear starts and hold. But I have none. 9 out of 5 stars. We would like to show you a description here but the site won’t allow us. Jan 31, 2013 · The A4LD has a thin metal sheet to retain the sprag inside the center shaft, whereas the 5R55E sprag snaps into the center shaft cavity and there is no retainer sheet. pdf) or read online for free. TCI 571000 StreetFighter 5R55S. SPRAG O/D INT SPRAG * Manual "2" is 2nd starts and hold. Ford 5R55N, 5R55S, 5R55W Automatic Transmission Overdrive Planet Kit 5R55N 2002 - 2003 5R55W 2002 - 2004 5R55S 2002 - 2010 Includes The following Parts: - 28 Gear Planet (46580A) - 38 Tooth Sun Gear (46610A) - 94 Tooth Ring Gear (46590A) - Center Shaft (46674AC) - 38 Inner Tooth Star Washer (46214A) 56650B - Ford A4LD/4R44E/4R55E Sprag, Overdrive (. So far I have done these things to try and fix it. The best way to remove the sprag element from the center shaft is to use the three holes on the shaft side and a punch. 3 - Ford named the new sprag Intermediate Sprag, actually active in 3rd gear. Jul 19, 2011 · Tapping it out from behind was no problem, but these noses/barbs prevent the new sprag to go in. May 9, 2017 · 2nd and 5th gears are applied using the overdrive band, the band is controlled by the overdrive servo piston. ** Manual "1" provides 1st gear operation only. Sep 22, 2023 · Yep, it looks like you found it, check the race on the overdrive planet that rides in the sprag for damage, it has to be smooth. Warranty. 406” Wide Lugs) (Plastic Cage) L1989-On. 3. 00 As low as $67. Jan 7, 2022 · The overdrive sprag has a nylon/plastic lining, after 150,000. Master rebuild kit for the 5R55W and 5R55S 5-speed automatic transmission. When this input sprag fails with this transmission it will lose forward and reverse but low and manual 2nd will engage and one up to speed you can shift to the higher gears. I notice it from about 50 to 75 mph. Coast Giuteh Overdrive Band Direct Direct rermediae Forward Low/Reverse Band A common problem with the Ford 4R70W automatic transmission is a neutralling condition that can occur on the 3-4 shift. Jul 1, 2016 · About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Nov 6, 2017 · It revs really high in first before shifting and it will not go into overdrive. If I give it some gas, it will engage back into 1st and drive normally again without 5R55W 5R55S Transmission OverDrive Sprag 1997 and Up. The overdrive planetary gearset carrier drives the center shaft via the overdrive one-way clutch in 1st, 3rd, 4th and reverse gears. Write a Review. 4r100 transmission overdrive roller clutch (sprag) 3. SKU: A56650H. Sep 21, 2005 · The 4R44E was released in 1995 in the 2. Aug 20, 2016 · OD light flashing, massive shift flare on the 1-2 shift, and overdrive seems to have disappeared. Also if you can do the adjustment and have similar adjustment left on the OD as is left on the IM the bands most likely are not worn bad-enough that they need to be replaced. O-Ring, Sprag, Sun Gear, Overdrive $ 229. The code is for P0775. Feb 18, 2012 · The sprag, one-way clutch, is bad, trans will often engage for a short while in 1st or 2nd but not D, but then 1st and 2nd goes away as well Common automatic failure, not at all 5R55E or even Ford specific Need a full rebuild, again, to get to the sprag May 7, 2011 · This allows transmission fluid to seep around the servo shafts and the servos move, allowing the bands to slip and in the case of the overdrive, let go entirely. 4R44E, 4R55E, 5R55E, 5R55S, 5R55W OVERDRIVE SPRAG & Center Shaft 94T (1997-Up). Miles it gets brittle due to aging, heat and wear, this part should rotate in one direction in a free state and lock up on the opposite direction, not all cases will show the OD light flashing but the vehicle will engage on Low 1 and The 5R55S/W are both “Syncrounous” units, as they do not use the intermediate clutch and intermediate sprag that the 5R55N incorporates. The latest from them is that the 5R55S transmission power was reduced (pre production) due to regulations from it 550 torque to 440. Quickview. 1. This repair manual covers the Ford 5R55S and 5R55W automatic transmissions, used in various Ford vehicles from 2002 onwards. Vehicle make: Ford, Lincoln, Mercury. ford 5r55n, 5r55s, 5r55w technical manuals 400h tech manual (5r55n) . Overdrive Planet. Transmission model: 5R55W and 5R55S. Oct 11, 2008 · The transmission, however, can lock the freewheel (called a sprag or mechanical diode) and couple parts of the drivetrain. Jan 31, 2018 · Intermediate servo cover snap ring must have corroded and failed, letting the servo cover cock to the side, pinch the o-ring and create enough of a leak to cause the gear that requires the highest pressure, reverse, to not engage or have weak engagement. Its common complaints include harsh forward engagement; harsh reverse engagement; delayed, harsh initial engagements; flares on the 3-4 shift; and bind-up on shifts. I pulled the valve body and replaced the separator plate/gaskets and also performed a TSB update. 5R55W AND 5R55S TRANSMISSION FIX NOTE: One thing that is required is to do a band adjustment on your vehicle to make sure you do not have a broken or excessively-worn band. *** Manual "1" provides 1st gear operation only. 1, 2, and D (OD off) work fine. 36 In Stock . com/Transtar: https://w Welcome to Cobra Transmission, based in Sebring, Florida! We are Mercedes Benz and BMW Transfer Case Specialists, and your best source for transmission parts, both automatic and manual, transfer case parts, transmission tools and differential parts. Jan 2, 2020 · Another known fault is the failure of the pump control flow sticking causing no movement, delayed engagement, no movement until RPM increased and pump noise. Virgin Islands. Customer: reverse and overdrive slip badly. black plastic fits ford 98-05 4r44e 4r55e 5r55e 5r55n 5r55s 5r55w transmission overdrive sprag borg TCI 577900 5R55S Overdrive Sprag. 24. 22 2nd 2. 0 SOHC engine. Checked the codes and got the usual "incorrect gear ratio" codes (can't remember the numbers). wit transmission parts. BorgWarner 50001BW Ford 4R44E 5R44E 5R55E 5R55N 5R55W 5R55S Overdrive Sprag Assembly Plastic Cage OPT Product Code: NTP-58815. Atsg Ford 5r55s _ 5r55w - Free download as PDF File (. Add to Alto Products Corp. What happens in manual mode is this: First gear (Manual): Forward clutch applies, Coast clutch applies, Low/Reverse band applies. Aftermarket correction kits are available to fix flow valve and codes P1740,P0732,P733,P735. FREE delivery Feb 12 - 13 . Aug 22, 2023 · . All this pointed to a failure of the OD servo. d. Trans sort of rumbles in od under load. Does anyone know what it is called AUTOMATIC TRANSMISSION SPRAG SET 5R55W / 5R55S / 5R55N 1999-UP FORD / LINCOLN / MAZDA / MERCURY (5 SPEED ONLY) INCLUDES: Overdrive Sprag (24 Elements) Low Reverse Clutch Sprag (30 Lugs) IF YOU ARE UNSURE OF FITMENT, PLEASE SEND YOUR VIN (VEHICLE IDENTIFICATION NUMBER) AND YOUR VEHICLE INFORMATION LIKE: - YE Jan 1, 2016 · Part 1 of this Transmission Repair video on a 5R55S out of a Ford Explorer. 95 /each. The A4 and 5R OD ring gears are very similar but not the same, so an early A4 ring does not work quite properly with a 5R shaft. May 31, 2017 · But the coast clutch only applies in reverse as a back up for the overdrive sprag. Did a complete rebuild , all clutches, bands, new solenoid pack, seals, servos, servo bore and bushing. 6L 5 Spd RWD 4X4. Nov 24, 2020 · Buy 5R55W 5R55S 4R44E Transmission Over Drive Sprag 1997 and Up 50001BW: Hard Parts 5r55s overdrive sprag. ref no. for all of your Automatic Transmission Part needs. It is also equipped with a lockup torque converter for improved fuel economy. There are two servos in the 5R55 - an intermediate servo for the 1-2 shift and an overdrive servo that engages the overdrive band. OPA-LOCKA, FLORIDA 33054. Also read that if you unplug it from PCM you should have reverse and 1 forward gear. I can feel the rumble / vibration in the gas pedal and seat. 2003 Ford Explorer - 5r55s transmission. * Manual "3" is 3rd gear starts and hold. To clarify this is a permanent fix in such that even a new case or sleeving the case will wear out in time same as the o-rings on these modified servos. com/watch?v=oRQmYZ8WopQhttps://www. Compatible with Ford, Lincoln, Mercury, Mazda, Jaguar Reviews This video covers the 5R55S,W & N. Dec 5, 2011 · Explorer, Sport Trac, Mountaineer & Aviator - Help for Rebuild of 5R55E - No Overdrive - I'm very perplexed right now. Turning the overdrive switch off causes the overrun clutch pack inside the transmission to engage, when its engaged it supports the input sprag. I would look real carefully at the race on the overdrive planet and the race inside the center shaft (where the sprag is installed). Wolfgang Ford Explorer 4X4, 4. uk www. the overdrive has to much gap in the clutches. Same for the outer sprag race in the center shaft. T he Ford 5R55S and 5R55W transmissions were introduced in 2002, found in the Ford Explorer and Mercury Mountaineer vehicles, and are available in both 2WD and 4WD configurations. uk RWD 5 Speed 5R55N / 5R55S / 5R55W 610 580 217 040 100 140 861* 214 120 211* 022 046 550 337 336 961 971 981 862 Dec 25, 2024 · 5R55W 5R55S 4R44E Borg Warner OverDrive Sprag 1997 and Up. Add to Cart. youtube. 4R44E, 5R44E, 5R55E, 5R55N, 5R55S, 5R55W Automatic Transmission Wide Plastic Overdrive Sprag With 24 Elements (BWK-1310362). year part no. com/CurmudgeonTransmissionSupplier Links:Superior: https://superiortransmission. Transmission model: 5R55S; Part type: Jan 30, 2009 · 2005 Explorer - 5R55S - Overdrive Planet sprag bearing fail expatexplorer; November 25, 2017; Transmissions & Transfer Cases; Replies 1 Views 9,966. 1 2 3 1 - Ford named the new clutch Intermediate Clutch, actually active in 3rd gear. 2121 OPA-LOCKA BLVD. Still have little to no engagement in either gear. 5r55s transmission shift kit. I bought an aerostar where the previous owner tried to rock it out of a snow bank shifting D to R to D to R to D Totally melted the sprag cage. Its a failure I see from time to time and it can happen without warning. $75. 198 ill. 9 4. The Ford 5R55S and 5R55W transmissions were introduced in 2002, found in the Ford Explorer and Mercury Mountaineer vehicles, and are available in both 2WD and 4WD configurations. 38 Oct 8, 2012 · This is more likely the overdrive sprag. 50. de Customer: My 08 mustang 5r55s overdrive planet gears tore up I replaced it and got a transgo kit and followed instructions and got it back in and filled up fluid and got new upgraded servo in it too from superior transmission and it won't got in to 4th or overdrive gears and had put a refurbished valve body in it too please help Mechanic's 198 ill. Either the servo is broken and you might be able to fix it by replacing the servo or the overdrive band is broken and would require the transmission to be rebuilt. 0L, the drive components were beefed up to become the 4R55E. 48 5R55S Gear Ratios 1st 3. This transmission features a 4 element torque converter with Torque Converter Clutch (TCC), 3 compound planetary gear sets, 3 clutch 198 ill. From what I've AUTOMATIC TRANSMISSION OVERDRIVE SPRAG 5R55E / 5R44E / 4R44E 1997-UP FORD / LINCOLN / MAZDA / MERCURY (4 & 5 SPEED ONLY) INCLUDES: - Overdrive Sprag (24 Element) IF YOU ARE UNSURE OF FITMENT, PLEASE SEND YOUR VIN (VEHICLE IDENTIFICATION NUMBER) AND YOUR VEHICLE INFORMATION LIKE: - YEAR - MAKE - MODEL - EN We would like to show you a description here but the site won’t allow us. 09. We already changed the filter, gasket, and fluid twice, changed out all the sylinods, and valve body and gasket, plus the idle control sensor. 2005 mustang gt. Mar 5, 2014 · The erratic shift feel behavior after overhaul can be attributed to an inconsistent solenoid regulating valve (figures 7 and 8) and/or the flow control valve (figures 9 and 10) in the pump, especially after an overheat failure and/or over torque. In 1997 the unit became a 5-speed by applying the front servo to obtain an overdriven first and 5th. 9 out of 5 stars 11 ratings | Search this page . I've been reading several forums where ppl are saying they changed out the servo pistons or overdrive sprag and fixed very similar problems. 040. The 5R55S/W are both “Syncrounous” units, as they do not use the intermediate clutch and intermediate sprag that the 5R55N incorporates. 9 FORD JP (Automatic Transmissions) Ltd Tel +44 (0) 1934 852772 info@jpat. None of that fixed it. 4. SKU: A56650HX. The automatic transmission 5R55S was released in 2003. 0L 5 Spd RWD. Got the fluid flushed, changed the filter, changed the solenoid pack, adjusted the overdrive band, as well as got the replacement servos with the orings. 12 Specifications. Left a heat score on the back of the main transmission case where the sprag sits. Condition: New. The 5R55S has undergone several updates since its introduction, most notably in 2006 when Ford switched from using Dexron III fluid to Mercon V fluid. 29 3rd 1,55 Aug 15, 2009 · 2005 mustang GT with 5r55s automatic trans. If you slow down tho you have to do this all over again. The sprag must hold for all engagements both forward and reverse, the reason why the transmission engages in manual low and manual second is the coast clutch is applied. 0L Ford/Mazda rear-wheel-drive units. When this neutral flair or neutral condition occurs while driving down the road, there is an overdrive cancel button that can cause the transmission to go back into gear and confirms that the transmission really did neutral on the 3-4 shift. Overdrive Gear 38 Teeth. (1) New Sprag Assembly as pitcured. Also it looks like the bearing may be etching the front race surface of the planet and inside the hub. This is not the rear end turning noise issue. 5R55S Transmission Problems. Nov 1, 2012 · The 5R55S/W transmission has been with us for a little more than a decade. Aviator 2003-2005 V8 4. 0L 5 Speed automatic transmission I'm working on a 99 4X4 with a 5R55e. SKU: 577900 5r55s trans problems. May 21, 2015 · It sounds like the input sprag has failed, when this happens it loses all of the gears. pulled trans and some internalssprag looks good as well as the od band. mmkmjhwnptlrbvbvyissxnozvdnrbeucorewnqqsonuzwqsclunnwsmrmuhykkxzvjbix